Update -
It is a slow project. I am trying to do it right!

Determining the size of the fender flare - I have determined 4.5"

Using packaging as a pattern after sizing it on the YJ... My first attempt using a tube bender beyond a simple project or two...

Such as my new light bar on the front here.

4 bends to keep the project simple

Sizing it up to make sure that everything is coming out correctly.
I want to get a good prototype before I weld a thing so that the pattern pieces are correct.
I have the tubing that I'll need. I ordered the sheet metal for the skin and expect it tomorrow or Monday.
Update completed...