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Old 12-19-2005, 07:40 PM
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need help with v-8 conversion

I'm looking to switch my 2.5 liter 4banger out for a small block chevy in my 91 wrangler. I am having a tough time finding information on necessary changes (motor mounts, radiators, etc...). I am sure that it has been done many times before and would like to talk with others who have crossed this bridge and solved problems that I am likely to encounter. If anyone knows of any websites, articles, links, or personal experiences that could help I would greatly appreciate it.


Thanks, Greg Meade
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Old 12-19-2005, 08:47 PM
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Re: need help with v-8 conversion

Well, you need to think about trannies, tcases, and axles, too. That V-8'll rip that 4Banger stuff to shreds.
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Old 12-19-2005, 09:02 PM
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Re: need help with v-8 conversion

I swapped a 350 into my old '88 YJ, in place of the 258. I used an AA bellhousing with the stock BA10/5 tranny and stock drivetrain, wouldn't go that route again. While I didn't break anything, it'd be cheaper and stronger to get the GM tranny and transfer case along with the engine, and consider an axle upgrade.

I used AA motor mounts, and had to modify a power steering bracket to use the stock power steering pump. Found a bracket on a full-size GM van and had to cut off one of the 3 mounting tabs (it interfered with the resevoir neck). Worked great.

I had my stock radiator rebuilt to 3-core, and the lower neck moved to the opposite side to match the 350 waterpump. Then used a straight thermostat housing on the front of the motor.
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Old 12-19-2005, 09:36 PM
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Re: need help with v-8 conversion

There are different ways to go at it. Your best bet is contact Advance Adapters or Novak and get one of their guides for the specific swap if you're really serious about it and don't have an example to study first hand. I tend to favor a complete engine/trans/tcase swap instead of going the adapter route, but I guess it depends.
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Old 12-20-2005, 10:40 AM
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Re: need help with v-8 conversion

alli can tell you is do it right the first time or you will pay dearly in time heart ache being broke on the trail and broke in your wallet.i had a chevy s10 blazer swapped the 4.3 for a 350 and eventualy ripped out everything.
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Old 12-21-2005, 06:08 PM
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Re: need help with v-8 conversion

I do appreciate the advice so far that you guys have given. Keep it coming I'm listening. Thanks! and Merry Christmas!!!!!!!!!
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Old 02-13-2006, 04:28 PM
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Re: need help with v-8 conversion

digging up am old one here....

im goin 5.0

seems pretty user friendly (as swaps go)

http://www.zandm.com/brpg1.htm

should help.

if im sitting stock distance from firewall, and using stock tranny, aside from the damage that could be done sticking my right foot into it all the time, i shouldnt have too much to worry about (oh and of course the smog nazi battle to come). using the stock distance theory, my drive lines should still match up, right?

im by no means a hardcore crawler or wheeler. but id like to go from barely being able to get outa my own way to putting a honda or two in thier place and play a lil rougher in the mud.
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Old 02-13-2006, 11:09 PM
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Re: need help with v-8 conversion

Keep your tranny and transfer case in the same location and locate the engine based on them. No changes needed to driveshafts.
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Old 02-12-2007, 07:12 PM
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Re: need help with v-8 conversion

Well I did a 350 chevy swap with the advance addapters kit now two days ago i tore my tranny (a-5 )up . now my advice to you is do the swap with at least the th350 4x4 tranny weather it is a v-8 or a v-6 they do make a addaptor kit to mount the same transfer case to your tranny i am trying to find any info on other way to mount a gm transfer case any help would be thanked
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