Quote:
Originally Posted by JeepGirl247
Thanks for the suggestions guys....there isn't any visible rust on any of the connection points (battery terminals and wiring, bolts, etc), just some dust. I will work on cleaning it up and go from there...
...but what's that about batteries exploding? That is scary....
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If a battery passes too many amps through a short circuit, too quickly, it can heat up fast, the case can rupture and spew battery acid/electrolyte all over the place. The gases inside the battery can burn/explode when exposed to a flame or spark.
Batteries are designed to vent excess gases, if the battery is in a closed battery case or box, the gases that collect in the battery box may explode (burn really quickly) when exposed to a flame or spark.
An open flame (or spark) near an open water fill/inspection hole (in an old serviceable type battery), may cause the gases inside the battery to ignite. It may explode and spew electrolyte/acid. As a general rule it is better to keep a flame or sparks away from a battery.
A couple of years ago, I had a large crescent wrench fall on top of a battery on the charging table, my guess is it touched both poles (dead short). Luckily nobody was around. There wasn't much of the battery left in one chunk afterwards, acid/electrolyte was spewed in a 7-8 foot circle. Cleaning up the shop afterwards was a real pain.
I clean my battery poles and clamps with a 3M pad or sand paper, wipe them down with a solvent. Even shiny, they may still have a coating of oil on them from an oil contaminated wire brush or 3M pad or residual oil or grease from the poles or clamps themselves, even after sanding. The more clean contact the poles and clamps have, the better.
Battery poles and clamps are usually made of lead alloy, lead oxidizes. Lead oxide (or oil, or grease) doesn't conduct nearly as well a shiny clean lead alloy does.