I just upgraded my Dana 30 and 35 to Dana 44's. I ran the 30/35 set with 32's for several years. I carried parts and did Tellico. I broke nothing and climbed Guardrail and Helicopter Pad.
I upgraded when I went to 35's. I also added a 6" long arm kit from BDS and added 4 total inches to...
Not sure what the difference is, they will answer most questions for you. Be sure that you get a good reliable seal. Water will kill the ws frame.
We had to replace a ws frame on a CJ5 due to the same issue.
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I just put a 6" BDS long arm kit and Dana 44's with ARB's on my '00 TJ. I re geared to 4.56. I am averaging 14 mpg at 70 mph on I85 in SC. If I go 55 I am around 17 or so.
I saved a long time, but it was worth it.
Tested it at SFWDA's Dixie Run. I did well.
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