1993 YJ gas tank skid plate.

cewtwo

New member
Let's start with - Does your gas gauge read accurately? This has nothing to do with the skid plate, but it was fixed... My gas gauge only went down to about 1/3...

Two days of cold ground, scraped skin and gas leaks resulted in a successful gas tank skid plate cover change.

I will put pictures up tomorrow, but as I go back country year round, I felt it would be important to beef up the skid plate under the gas tank (that pristine looking snow covered ground can be somewhat deceiving). Especially as I always head to Moab in early February.

The old skid plate was less than 1/16" thick. The new KILBY skid plate is 3/16". Substantial improvement.

It was after one intense hit last summer that the gas gauge stopped reading correctly.

While changing the skid plate, I took the stack our of the gas tank. The stack has a screen that fits into a baffle (open top box like container). The side that the float was on was definitely catching on the side of the baffle. Both sides of the baffle were warped in the same direction. I ended up cutting the side of the baffle just enough to allow the float to operate correctly.

I can't wait to try the new skid plate on the trail now. Should really help getting over some of those minor obstacles out there...

BTW... I have increased skid plates all under the Mighty YJ. I have skid plates under the shackle bolts. I am looking for one to go under the engine compartment now (has to be able to drop easily due to those unplanned under-the-jeep-on-the-trail emergency fix-it-ups).
 

Pictures...
1oldgastankskidplate-4.jpg

Here is the old skid plate...
2thetankstack-4.jpg

This is the stack from inside the tank...
3warpinthetankbaffle-4.jpg

This is the warped baffle side (located on the bottom of the tank directly below the stack)...
4withthenewskidplate-4.jpg

This is the assembled tank in the new KILBY skid plate...
5Reinstallingthetank-4.jpg

Installation. What a pain that was on the cold, cold Colorado ground...
6Tankinstalled-4.jpg

Yay! It's in now!

Of course we had to drop it again to stop the gas leak. Always tinghten those hose clamps so you don't have to do yours twice...
 
To answer your fuel guage question NO, I have a 93 YJ and the guage has never worked right I use the trip meter. I just figure out how many miles I get on a tank of gas (330 after gas tank conversion) and subtract 50 miles off of that and I fill up at 280 miles. YJ's seem to have a lot of problems with the fuel guage.

Nick
 
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I bent my sending unit nearly in half, it quit working 3/4 way home from the offroad park. I just straightened my skid out with a sledge and put it back on (after popping the dent out of the poly tank). One of these days I may put on a Warn fuel skid.
 

im getting ready to cut my floor out and push my tank up some into the cab and run a flat piece of 3/16 across it and call it good. my stock skid has held up pretty good for the beating ive given it
 
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